Bay Area battery start-up Imprint Energy is developing flexible, thin batteries. (Photo: Imprint Energy)
Bay Area start-up Imprint Energy is developing flexible, thin batteries. (Photo: Imprint Energy)

When Apple released its newest computer operating system a few weeks ago, battery life was the big selling point: one hour more of web-browsing. Laptops, cellphones and electric cars are driving demand for cheaper and more powerful batteries, but battery technology has been slow to evolve.

The Bay Area is becoming a hub for start-ups and multinational corporations hoping to produce the next big battery breakthrough. Technology like electric cars could depend on it.

“I’m actually in the market for a new car and would love to buy an electric car,” says Venkat Srinivasan, who heads up battery research at Lawrence Berkeley National Lab. “But there are practical problems.”

Currently, there aren’t many models that would work for Srinivasan’s daily 70-mile commute. The Nissan Leaf goes about 75 miles before it needs to be recharged. The top-of-the-line sedan from Tesla goes 300 miles, but it runs around $70,000.

“What we want to do is get cars that go 200 miles but you can buy them for the cost of say, a Toyota Corolla or Toyota Camry,” he says. “Where we are today in battery technology, we need a lot more work before we can get there.”

Lithium-ion batteries, found in today’s electric cars and cellphones, have improved in the last 20 years, packing twice as much energy in the same amount of space.

“That sounds like a big thing, except if you compare it to semiconductors,” says Srinivasan. “The evolution is very, very slow.”

Over the decades, computer chips have doubled in speed every 18 months. Srinivasan says today’s lithium-ion batteries have improved about as much as possible with the materials they’re made of. What’s needed is an entirely new battery.

Paper-Thin Batteries

“So here is our special printer,” says Christine Ho, co-founder of Imprint Energy. “We actually call it Megatron.” The two-year-old company’s Alameda lab looks a lot like a screen-printing shop. The batteries are printed in layers, producing cells that are paper-thin and bendable.

“A lot of our customers and I think consumers in general, they just want things to be thinner,” she says. Lithium-ion batteries don’t perform well when they’re extremely thin, so Ho developed a new type of battery chemistry using zinc.

“I used to like to tell investors that the main components in our battery are also found in vitamins,” she says. “But then they used to challenge me to eat my battery.”

The company is aiming to put its battery in everything from laptops to electric cars, but the battery’s flexibility makes it attractive for wearable electronics, like a cellphone on your wrist.

Imprint Energy is just one of about 40 companies working on battery technology in the Bay Area. Many are start-ups that have tapped into millions of dollars of Silicon Valley venture capital. But Ho says building hardware takes longer than building software, and software is what Silicon Valley is accustomed to.

“What’s been difficult is the investment community has really had a challenge with how long it takes for these technologies to be mature enough that they’ll be accepted,” she says.

Big Players in the Market

Enticed by the potential payoff of a battery breakthrough, major corporations are also getting in the game.

Researcher Bryan McCloskey holds a test lithium-air battery at IBM's San Jose lab. (Lauren Sommer/KQED)
Researcher Bryan McCloskey holds a test lithium-air battery at IBM’s San Jose lab. (Lauren Sommer/KQED)

At IBM’s Almaden Research Center in San Jose, researcher Bryan McCloskey holds up a test battery cell. It uses lithium, but it has two little tubes sticking out of it.

“You’re feeding a gas into your battery on one side,” he says. “This gas just happens to be air, ambient air.”

Batteries are generally self-contained packets of chemistry. IBM is working on lithium-air batteries that use oxygen from the air to create chemical reactions. Getting a battery component from the outside means the battery can be smaller, lighter and more powerful, crucial for electric cars. McCloskey says it could take a decade to develop, but IBM is hoping the battery will take cars 500 miles on a single charge.

“If you could envision powering every single car in America with a battery that has IBM stamped on the side of it, that has a huge market,” he says. LG Chem, Bosch and major car companies are also working on batteries.

Berkeley Lab is also trying to jump start battery development through the Joint Center for Energy Storage Research, a research hub organized by the US Department of Energy. Its goal: to make a battery that holds five times more energy at one-fifth of the cost in the next five years.

“This obviously is very, very challenging,” says Srinivasan. “But I think we’re aiming for something very big. It’s like a moonshot.”

Srinivasan says getting advanced battery research into the hands of companies quickly is key for reaching the goal.

“What we’re trying to do here in the long term is trying to find a way to create battery industry in the United States,” he says. “Today in the United States, we don’t do much battery manufacturing and so we’ve lost all those jobs.”

The Department of Energy has committed $2 billion in grants and funding for battery companies and research. But competition from well-established players in Asia has been tough and two US companies with federal support, Ener1 and A123, have already folded.

Some in the Bay Area are planning for the new jobs the fledgling industry could bring. San Jose State University is launching a new battery course to train workers, beginning this spring.

View California Battery Companies in a full screen map

  • johnmichael2

    Lauren, regarding your comment about Silicon Valley being more used to software than hardware, I beg to differ. The ‘Silicon’ in Silicon Valley relates to the hardware origins of the region; in the 60’s, 70’s and 80’s, the valley was THE hotbed of semiconductor development. Intel, Signetics, National Semiconductor, Fairchild, Raytheon, Hewlett Packard (which produced both advanced electronic instrumentation and semiconductors) and others were located there as well as all of the small tech shops supporting those folks. Jobs and Wozniak had to design and build the Apple PC before they could test and debug any software for it.
    If the valley was known primarily for its software, it might have been dubbed ‘Byte Valley’ or ‘Code Valley’ or something of that ilk.
    Thanks for the update on battery development.

  • Alois Krieger

    These batteries will be developed in the US but manufactured elsewhere when mass production starts. The market is huge anyway and if you can patent a technology these companies will thrive – but not many jobs except for engineers that the US already has to import. It is like solar energy subsidies.

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Lauren Sommer

Lauren is a radio reporter covering environment, water, and energy for KQED Science. As part of her day job, she has scaled Sierra Nevada peaks, run from charging elephant seals, and desperately tried to get her sea legs - all in pursuit of good radio. Her work has appeared on Marketplace, Living on Earth, Science Friday and NPR's Morning Edition and All Things Considered. You can find her on Twitter at @lesommer.

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